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Until now, there hasn't been a single volume for maintenance and reliability certification candidates to use as a study guide for exams. This book fills the great need for such a resource by including specifics about the different tests, how to study for each, information on where to focus review efforts, and hundreds of sample exam questions.
Are we facing the death o f reliability? Some believe this is the case, particularly when it comes to reliability leadership. Without qualified leaders, there can be no true reliability, and as such, companies are losing out on the one real competitive advantage available to them today.
In a historic revision of Warren Hammer's bestselling classic, Gillis has updated the entire package, replacing ALL the figures with CAD-generated artwork, adding new illustrations, representing metric drawing equivalents alongside the English calculations, and including content from new and revised drawing standards.
"A revision of RCMII, by John Moubray"--Front cover.
A how-to approach that offers a practical, commonsense summary of RCM but at the same time is faithful to the underlying theory.
The revised version of this comprehensive pocket reference guide is ideal for anyone who deals with physics, chemistry, mathematics, finance, and computer systems and needs to review or quickly refresh their memory of what they studied in school.
The Reliability Excellence Workbook covers reliability (and other 4-letter words) in the context of creating a master strategy of continuous improvement. Think of it as a truly interactive workbook--like MadLibs(TM) for maintenance and reliability professionals. Reading this book is like having a seasoned reliability consultant sitting across the table, helping to drive your organization along a continuum of reliability improvement. The author introduces a concept, provides space for readers to record their experiences and observations, offers anecdotal and tried and tested examples and approaches, and drives readers to potential customizable solutions. This work helps maintenance and reliability professionals clearly understand their current situation, plan a route to improvement and high performance, and enables them to develop the path forward, including how to articulate a compelling case for change to their supervisors. With the combination of forms, tables, and discussions in this workbook along with readers' own vision, they will create a working strategy they can continually use to grow and improve their business.
The academic course of Machine Design Elements and Assemblies (a.k.a. "Machine Design," "Mechanical Engineering Design," etc.) is based on the fundamentals of several different core disciplines, and should prepare students to meet challenges associated with solving real-life mechanical engineering design problems commonly found in industry. Other works focus primarily on verifying calculations of existing machine elements in isolation, while this textbook goes beyond and includes the design calculations necessary for determining the specifications of elements for new assemblies, and accounting for the interaction between them. Machine Design Elements and Assemblies addresses the design considerations associated with the functionality of a full assembly. Most chapters end with a design project that gets progressively more complex. Numerous reviews of prerequisite materials are purposely not included in this title, resulting in a more concise, more practical, and far less expensive product for students, engineers, and professors. Rounding out this incredible package are 120 problems and answers that can be assigned as homework. And nearly 400 additional problems are available on the book's affiliated website, www.machinedesignea.com.Michael Spektor holds a Ph.D. in mechanical engineering. His experience includes work in industry and academia in the former Soviet Union, Israel, and the U.S. He is also the author of Solving Engineering Problems in Dynamics, and Applied Dynamics in Engineering (Industrial Press, Inc.). Professor Spektor has taught courses in Material Science, Dynamics, Strength of Materials, and Machine Design. He was Chair of the Manufacturing & Mechanical Engineering Technology Department at Oregon Institute of Technology. He served as Program Director of the Manufacturing Engineering Bachelor degree completion program at Boeing, where he later developed a Master's Degree program.Chapter 1: Basics of Mechanical Engineering Calculations and Design. Chapter 2: Bearings. Chapter 3: Shafts and Related Elements. Chapter 4: Belt Transmissions. Chapter 5: Basics of Gearing and Cylindrical Gears. Chapter 6: Bevel Gears. Chapter 7: Worms and Worm Gears. Chapter 8: Power Screw Drives. Chapter 9: Threaded Joints. Chapter 10: Riveted Joints. Chapter 11: Welded Joints. Chapter 12: Springs. Answers to Chapter Questions.
When humans are well, they are in a state where body, mind, and spirit are holistically integrated, and, as a result, are healthy, happy, and resilient. The same can be said for a thriving business. Industrial and Manufacturing Wellness: The Complete Guide to Successful Enterprise Asset Management explains how to use reliability engineering principles to design and build companies that are robust, reliable, self-improving, integrated business systems best suited for achieving optimal results. Written by asset management expert Mike Sondalini, creator and author of The Plant Wellness Way, this revolutionary work goes beyond basic plant management. Instead, it reveals a completely new way to engineer and implement business processes and work flow strategies that deliver overall operational excellence. The author introduces risk management, decision-making methods that prove the worth or not of a change before it is initiated in the organization, thus protecting a company from making the wrong choices. His universally applicable process improvement concepts empower readers to take a system-wide approach that can be repeated infinitely to deliver maximum success. Features Presents the first reliability engineering-based design and business process management solution.Includes a complete methodology to deliver enterprise asset management, plant maintenance, and equipment reliability.Shows how to maximize production uptime while minimizing costs and, uniquely, how to sustain those improvements.Incorporates the ISO 55001 framework in re-engineering business processes for operational success.Uses tips to reduce business processes to the fewest, simplest, quickest, safest, and most productive solutions."Mike created what could basically be referred to as an ISO55001 implementation manual, with a big picture holistic engineering reliability approach to asset management. You will be surprised how he did that while also expanding on his existing 'Plant Wellness Way' methodology in just 286 pages! I also like how he emphasized throughout the book, attention to life cycle cost. Something that has been lacking in our industry. A must-read in today's world." --Don Fitchett, Business Industrial Network (BIN95.com)"Mike Sondalini's new book Industrial and Manufacturing Wellness is one of the best in our field that I have seen." --Len Bradshaw, Editor of Asset Management and Maintenance Journal(AMMJ)Mike Sondalini, MBA, CP Eng., is an expert in information and knowledge management, risk management and elimination, quality management systems, asset management, and operational excellence and reliability engineering. His immersion in these areas led him to create "The Plant Wellness Way," a life cycle asset management methodology. He subsequently coined the term "Industrial and Manufacturing Wellness" to depict a holistic, business-wide system of reliability.IntroductionReliability of Work, Processes, and MachinesThe Physics of FailureVariability in OutcomesPreventing Life-Cycle RisksProcess 1--Identify Business and Operational RisksAsset Management For Plant WellnessOperating Equipment Risk AssessmentProcess 2--Order Risks by ImportanceRemoving Risks And Raising ReliabilityChance Reduction Risk ManagementSelecting Reliability StrategyProcess 3--Numerate Risk Elimination OptionsThe Accuracy-Controlled EnterprisePrecision Maintenance Skills and StandardsProcess 4--Introduce Risk Control SolutionsReliability GrowthMeasuring to Improve PerformanceThe Chance of Success
Written by an engineer with decades of practical manufacturing experience, this new edition has been thoroughly revised and is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. Included are the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. Its focus is on simple, applicable engineering methods rather than complex numerical techniques. It emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. It features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. It shows the comparative advantages and liabilities for each manufacturing process and operation. It offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. It provides properties and typical applications of selected tool and die materials for various die parts.
This unique text presents a thorough introduction to Mastercam X7 Mill for students with little or no prior experience. It can be used in virtually any educational setting - from four-year engineering schools to community colleges and voc/tech schools to industrial training centers - and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning author has carefully arranged the contents in a clear and logical sequence and has used many hundreds of visuals instead of wordy explanations. The enclosed DVD contains Mastercam X7 Demo and also includes examples and exercises from the text for student practice. It emphasizes student-friendly graphical displays in place of long explanations and definitions. It includes an overview of the process of generating a word address program. It presents numerous examples that provide step-by-step instructions with graphical displays. It eliminates flipping between pages by featuring all explanations on the same page as the example. It contains exercises at the end of each chapter. It features a process plan for many machining exercises to indicate the machining operations to be performed and the tools to be used. It contains a new chapter on Machining with 2D High Speed Toolpaths. It contains new material on 2D high speed dynamic toolpaths: area mill, rest mill, core mill, contour mill. It contains a new chapter on Executing 2D Feature Based Machining(FBM) on Solid Models. It includes an in-depth presentation of how to customize Mastercam X7 for user applications in the appendix.
World-class AutoCAD expert Steve Heather, co-author with Cheryl Shrock of the Beginning AutoCAD Exercise Workbook, Advanced AutoCAD Exercise Workbook, and the AutoCAD Pocket Reference, has written this ground-breaking text, covering step-by-step 3D applications for all AutoCAD users. The AutoCAD(R) 3D Modeling Exercise Workbook is designed for classroom instruction and self-study alike, and is suitable for both inch and metric users. There are 8 lessons and 4 modeling projects, all of which are heavily illustrated, for visual learners.Each lesson starts with step-by-step instructions on how to create 3D solid models, followed by exercises designed for practicing the commands readers learned within that lesson. The modeling projects are designed so that users can create complex 3D models by combining many of the commands learned within the previous lessons.Downloadable sample files are provided to accompany some of the lessons and modeling projects, so readers can follow along and customize their creations to suit their own needs.Written by Steve Heather, bestselling author and official Beta Tester of AutoCAD software, this is an invaluable resource for the thousands of designers, architects, and manufacturers who are using AutoCAD to create their own 3D models and transfer them to a 3D printer for manufacturing and use in the real world. If you want to learn more about cutting-edge 3D design, printing, and more using AutoCAD, the AutoCAD 3D Modeling Exercise Workbook is for you. Read what author Steve Heather has to say about 3D modeling and his best-selling new AutoCAD Exercise Workbook.Click here for an interview with Steve Heather in our 3D modeling newsletter.If you like this book, also check out the Beginning AutoCAD 2019 Exercise Workbook and AutoCAD Pocket Reference, 8th Edition and the newBeginning AutoCAD 2021 Exercise Workbook
Providing readers with a clear rationale for doing maintenance, this completely updated edition and unique guide is written in a language and style that practicing engineers and managers can understand and apply easily. Effective Maintenance Management examines the role of maintenance in minimizing the risks relating to safety or environmental incidents, adverse publicity, and loss of profitability. In addition to discussing risk reduction tools, it explains their applicability to specific situations so the readers can select the tool that fits their requirements. Aiding to bridge the gap between designers/maintainers and reliability engineers, this guide is sure to help businesses utilize their assets effectively, safely, and profitably. Features Provides a risk reduction model which links maintenance to these risks. Enables readers to make the link between maintenance on one hand and safety, profitability, and asset life on the other. Examines risks faced during the life cycle of a process plant. Discusses a high cost, high downtime maintenance activity, namely plant shutdowns. Provides an in-depth look at qualitative and quantitative risks. Includes a table of codes that can be used directly or adapted for use in most maintenance management systems. Keeps mathematics to a minimum. Includes chapter previews and summaries, a list of acronyms, and a glossary of terms.
The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.
Uniquely organized, Asset Management Insights follows the life cycle of industrial assets and infrastructures. Indeed, one of the fundamental points of the definition of asset management is its management perspective covering the entire life cycle of assets rather than specific segments such as maintenance. It reviews the thematic components of asset management both from a conceptual point of view (originality, approaches, methods, tools) and from the point of view of its practical application (conditions to be met, recurrent difficulties, and organizational constraints). Most other titles on asset management tend to describe the practice and related ISO standards in a rather clinical manner. In contrast, this work focuses on concrete situations experienced by those who have implemented the concepts, discusses how, and when and WHY they failed, and how they adapted their practices in order to succeed. FeaturesPacked with stories from professionals and companies that highlight aspects of different functions, tools and elements of asset management from a variety of different industries, including infrastructure (water, energy, transportation), public service (post offices, hospitals), manufacturers, public, and private companies.Guides readers to explore the essential actions to be undertaken, and the major pitfalls to avoid.Organized in parts and chapters that address individual topics of asset management according to the sequence of life cycle segments of any asset belonging to an infrastructure or industry. This allows the reader to follow asset-related questions throughout their lives or to choose to study specific life segments (chapters).Celso de Azevedo, Ph.D. is founder and CEO of ASSETSMAN, a recognized international maintenance and asset management company. He is the founder of IFRAMI - French Institute of Industrial Asset Management and Infrastructure and GFMAM - Global Forum in Maintenance and Asset Management. Azedvedo is a former maintenance manager and pioneer in the dissemination of asset management methods and tools in Europe, Latin America and many countries as an expert and certifier of ISO 55001. Part I--The Project Phase of Industrial Assets: Ch. 1--Demystifying the Project Phase. Ch. 2--Rethinking the Purchasing Function. Ch. 3--FEED, FMDS and Cost-Effective Availability. Part II--Build Assets and Prepare Them to Live: Ch. 4--From the Pre-Operational Phase to the Operational Phase: Construction and Installation. Ch. 5--From the Commissioning of Assets to their Operational Maintenance. Part III--Operational Life: Ch. 6--What is Operational Life? Ch. 7--Operational Reliability. Ch. 8--Risk and its Management. Ch. 9--Operation and Maintenance. Part IV--The End of Life: Ch. 10--Asset Modifications and Maintenance. Ch. 11--Replacement and Withdrawal of Assets. Conclusion.
This unique text presents a thorough introduction to Mastercam X5 Mill for students with little or no prior experience. It can be used in virtually any educational setting and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning authors have carefully arranged the contents in a clear and logical sequence and have used many hundreds of visuals instead of wordy explanations.
This is a general-interest trade book that describes the development of automotive technology and engineering from the start of the industry before 1900 to the present day. It explains how various systems and elements in the automobile work in layman's terms, without resorting to mathematics, and highlights the key milestones in the historical development of automotive technology. All photos and illustrations are in full color. The intended audience is older teens to adults of any age who are interested in cars and may be involved with them as a hobby. Sometimes referred to as "gearheads" or "motorheads," they form a huge market. Over the years, many of the author's engineering students were in this category, and he often would meet with on-campus car clubs to explain the internal workings of automobiles, being careful to damp down or eliminate any complicated mathematicsjust as he does in this book. The other books that cover this subject are either "hard-engineering oriented"such as publications from the Society of Automotive Engineers (SAE)or just compendiums of dates without much explanation at all of how the changes in technology actually work, which is the aim of this book.
This unique text presents a thorough introduction to Mastercam X8 Lathe for anyone with little or no prior experience with the software. It can be used in virtually any educational setting -- from four-year engineering schools to community colleges and voc/tech schools to industrial training centers -- and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning author has carefully arranged the contents in a clear and logical sequence and has used many hundreds of visuals instead of wordy explanations. He has also provided exercises from the text for student practice. Features Emphasizes student-friendly visual displays in place of long explanations and definitions. Uses numerous examples that provide step-by-step instructions with visual displays. Eliminates flipping between pages by featuring all explanations on the same page as the example. Covers all aspects of using Mastercam X8 to machine various types of parts and contains a process plan describing the machining operations to be carried out to machine each part. Contains student exercises at the end of each chapter The enclosed CD contains the complete Mastercam X8 Demo, as well as student practice exercises from the book.
OverviewInternational System of Units (SI) (Print On-Demand Edition) is a one-of-a-kind book. It provides detailed information on the metric system, its origin, history, and how the base and derived units were established. The book has four chapters (Measurement Systems, the International System of Units, Metrication in the United States, and United States Metric Association), appendices, an afterword, and references. The book is principally aimed at educating students in the United States, but it will also be of interest to anyone who enjoys the popular sciences. This is a Print-On-Demand title. It has a CD-ROM companion (ISBN 978-0-8311-3466-2) for which publication has ceased.Dr. Edmund Isakov. Ph.D., has enjoyed a long and distinguished career in metalworking. He earned his Doctor of Philosophy degree in Mechanical Engineering at the V. Bakul Institute for Superhard Materials (Kiev, Ukraine). He is known for his work in research, development and applications of cuttting tools for milling, turning and boring. Dr. Isakov has authored Mechanical Properties of Work Materials and numerous articles and papers on metalcutting. He holds several U.S. patents and numerous U.S.S.R Inventor's Certificates pertaining to carbide and diamond tools. during nearly two decades at Kennametal, Inc., he became a noted authority on the technical analysis of cutting tools. Dr. Isakov is now an independent consulant and manufacturing sciences writer based in Florida. He is a senior member of SME.IntroductionChapter 1: Measurement SystemsBrief history of the English SystemBrief history of the Metric SystemChapter 2: International System of Units (SI)SI Base Units of MeasurementSI Derived Units of MeasurementChapter 3: Metrication in the United StatesBrief historyCurrent usage of the metric unitsChapter 4: United States Metric Association (USMA)USMA establishmentBrief historySummary of metric usage in the United StatesAppendix 1: Signatories to the Meter Convention (Treaty of the Meter)Appendix 2: Associate States of the CGPMAppendix 3: CGPM MeetingsAppendix 4: Prefixes for Multiples and Submultiples of the SI unitsAppendix 5: Medals awarded to scientists, after whom the units of measurement are namedAppendix 6: Standard Inductor ValuesAppendix 7: The Sixteen Bronze StatuesAppendix 8: Temperature Conversion FormulasReferencesIndex – Biographical Names
Beginning AutoCAD 2018 Exercise Workbook is the right book for users new to AutoCAD or who want to brush up on the basics. Thisis a clear, no nonsense, easy-to-follow text that helps user learn AutoCAD quickly and easily. All exercises print easily on a standard 8.5 x 11 printer.
Addresses the issues confronting personnel during the entire life cycle of inventory management, from establishing a system for management, identifying the need for a part, to physical management, and even final disposal.
Revit is used to provide "real-life" information to clients, as well as a way for contractors to eliminate problems before they arise and to track costs. With an installed base of about 300,000 users and growing, it is rapidly becoming the industry standard for architects, mechanical and electrical engineers, plumbers, and HVAC installers.
By knowing how equipment is designed, built, and how materials behave over time, technicians are better able to execute a maintenance program extending equipment life and reducing unplanned malfunctions. This book's emphasis is on implementing these actions correctly and in a timely way so that equipment experiences an increase in life expectancy.
Offers a journeyman's collection of priceless tips, tricks, skills, and experiences that will help any metalworker do better work and do it faster! The book is for hobbyists, apprentices, journeymen, foremen, engineers, and small shop owners alike, whether they are doing machining, welding, or fabricating.
Covers the processes of creating 14 projects for all personalities, skill levels and interests. The book is specifically designed for students, beginning welders, hobbyists, and do-it-yourselfers. The plans are easy to read and the projects are meant to motivate the reader to want to learn the welding and fabrication processes.
The key to uptime in manufacturing is managing risk, and Surviving the Spare Parts Crisis describes how to evaluate risk in the inventory. The book shows how the maintenance department can provide better support to purchasing agents and buyers and provides dozens of ideas to properly reduce inventory, reduce usage, and save money.
Explores the relationship between the sustainability movement and supply chains. The book provides a guide on how to direct their purchasing power so that they source products that not only fill the needs of their organisations, but that also contribute to the health and well-being of the planet.
- Focuses heavily on the fields of engineering, the career opportunities in each, and the skills needed once students are on the job. - Designed for the introductory high school and college freshman-level course on careers in Engineering. - There are several appendices, which include sample reports, presentations, test plans, and other examples of skills employees will use on the job.
From the author of the bestselling and universally praised Machine Shop Trade Secrets comes a new manual that does for CNC machining what the first book did for conventional machining. With this guide to proven CNC machine shop practices, you will be producing machine parts faster, with fewer errors, and with less labor. You'll discover that you don't have to know "everything there is to know" to make parts on CNC machines ? just as, for example, you don't have to know everything about Microsoft Word towrite a letter. Whether you are a shop owner, machinist, designer, or hobbyist, you will find yourself referring to this manual again and again. FREATURES YOU'LL FIND Includes over 100 four-color photos throughout. Easy-to-read steps for going from print to part using CAD/CAM equipment Useful techniques for holding and machining parts using CNC machines Ways to unravel the mysteries of using G-code Ways to avoid "Crashing" 3D CNC milling basics What CNC machines can and cannot do Solidworks challenges to improve your modeling skills Ideas for how engineers and designers can help machinists get the job done A potpourri of practical and proven machining tips and tricks
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